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Three Core 6.35/11KV Medium Voltage Steel Wire Armoured Cable

Three Core 6.35/11KV (Um=12KV) Armoured

Voltage: 6/10KV

Conductor: Copper or Aluminum

Operating Temperature: up to 90°C

Short Circuit Temperature: 250°C

Bending Radius: 15 x OD

Email: manager@hdcable.com.cn

Three Core 6.35/11KV Medium Voltage Steel Wire Armoured Cable Application

The three core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 3.6/6.6KV to 19/33KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations.
CONSTRUCTION :

Three Core 6.35/11KV Medium Voltage Steel Wire Armoured Cable Construction


Conductor: Plain annealed copper or aluminium complying with IEC 60228/BS 6360. Copper conductors shall be stranded (class 2) and aluminium conductors shall be either solid or stranded (class 2).
Conductor Screen: Extruded layer of semi-conducting cross-linkable compound is applied over the conductor and shall cover the surface completely. The minimum thickness is 0.3mm and the maximum resistivity shall not exceed 500 Ohm-m at 90°C.
Insulation: Insulation is of cross-linked polyethylene compound XLPE (GP8) conforming to BS 7655-1.3 or EPR (GP7), conforming to BS 7655-1.2.

Table 1. Insulation Thickness

Nom. Cross Section Area

Insulation Thickness at Nom. Voltage

3.8/6.6KV(Um=7.2KV)

6.35/11KV(Um=12KV)

8.7/15KV(Um=17.5KV)

12.7/22KV(Um=24KV)

19/33KV(Um=36KV)

mm²

mm

mm

mm

mm

mm

70 – 185

2.5

3.4

4.5

5.5

8.0

240

2.6

3.4

4.5

5.5

8.0

300

2.8

3.4

4.5

5.5

8.0

400

3.0

3.4

4.5

5.5

8.0

Above 500

3.2

3.4

4.5

5.5

8.0


Insulaton Screen: Extruded layer of semi-conducting cross-linkable compound is applied over the insulation. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. As an option, a semi-conducting tape may be applied over the extruded semi-conducting layer as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site.

Inner Covering & Fillers: For cables with a collective metallic layer or cables with a metallic layer over each individual cores with additional collective metallic layers, semi-conducting inner covering and fillers shall be applied over the laid up cores. The inner covering is made of non hygroscopic material, except if the cable is to be made longitudinally watertight. The inner covering shall be extruded or lapped.

The approximate thickness of extruded inner coverings is given in Table 2:

Table 2. Approximate Thickness of Extruded Inner Coverings

Ficititous Diameter over Laid Up Cores

Approx. Thickress of Extruded Inner Covering

mm

mm

>

<

 

35

45

1.0

25

35

1.2

35

45

1.4

45

60

1.6

60

80

1.8

80

-

2.0

*The approximate thickness of lapped inner coverings shall be 0.6mm.

Metallic Layer: The metallic layer shall be applied over each core or applied as a collective screen. The metallic screen shall consist of either copper tapes or a concentric layer of copper wires or a combination of tapes and wires. The metallic layer provides an earth fault current path, capable of withstanding fault current to earth of 1000A for one second at maximum temperature 160°C. Copper wires are applied over the conducting water blocking layer with a minimum diameter of 0.5mm. And over the copper wires, copper tape with minimum thickness of 0.1mm can be applied helically with overlap.

Total cross section of copper wire screen is shown in Table 3.

Table 3. Minimum Total Cross Section of Copper Wire Screen & DC Resistance of The Screen

Nominal Cross-Section Area of Cable

Minimum Cross-Section of Copper Wire Screen Area

 DC Resistance of the Copper Wire Screen

mm²

mm²

mm

up to 120

16

1.06

150-300

25

0.72

400-630

35

0.51

Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH. The nominal thickness is calculated by 0.02Du + 0.6mm where Du is the fictitious diameter under the sheath in mm. The nominal separation sheath thickness shall not be less than 1.2mm.
Armour (for armoured cable): The armour consists of galvanized steel wire applied over the inner covering with diameter specified as in Table 4. 

Table 4. Armour Wire Diameter

Fictitiious Diameter under the Armour

Armour Wire Diameter

mm

mm

>

<

 

 

25

1.6

25

35

2.0

35

60

2.5

60

-

3.15

Over Sheath: Overall sheath comprises a layer of extruded either PVC type 9 conforming    to BS 7665-4.2 or MDPE type TS2 conforming to BS 7655-10.1; LSZH can be offered as     an option. The over sheath is normally black in colour. When a DC voltage test is to be performed on the over sheath, a semi-conducting layer such as graphite coating shall be applied over the surface of the extruded over sheath. The nominal over sheath thickness is calculated by 0.035+D where D is the diameter immediately under the over sheath in mm. For cables with the over sheath not applied over the armour, the nominal over sheath thickness shall not be less than 1.4mm. And for cables with over sheath applied over the armour, the nominal over sheath thickness shall not be less than 1.8mm.

PHYSICAL PROPERTIES :

Operating Temperature: up to 90°C
Temperature Range: -5°C ( PVC or LSZH sheath ); -20°C ( PE sheath )
Short Circuit Temperature: 250°C (short circuit duration up to 5 seconds)
Bending Radius: 15 x OD

Table 5. Nominal /Operating /Test Voltages

Rated Voltage Uo/U

Operating Voltage (Um)

Testing Voltage (rms)

3.8/6.6KV

7.2KV

15KV

6.35/11KV

12KV

25.5KV

8.7/15KV

17.5KV

35KV

12.7/22KV

24KV

51KV

19/33KV

36KV

76KV

 

DIMENSIONAL DATA :

Three Core 6.35/10KV (Um=12KV)  Medium Voltage Steel Wire Armoured Cable

 

Nom. Cross- Section Area

 

Unarmoured Cables

Steel Wire Armoured Cables

 

Nom. Insulation Thickness

 

Copper Wire Screen Area

 

Nom. Sheath Thickness

 

Approx. Overall Diameter

 

Approx. Weight

 

Copper Tape Screen Area

 

Nom. Bedding Thickness

 

Nom. Armour Wire Diameter

 

Nom. Sheath Thickness

 

Approx. Overall Diameter

 

Approx. Weight

CU

AL

CU

AL

mm²

mm

mm²

mm

mm

kg/km

mm²

mm

mm

mm

mm

kg/km

25

3.4

16

2.3

42.8

2600

2120

3.8

1.3

2.5

2.4

50.0

4930

4400

35

3.4

16

2.3

45.3

3000

2320

4.1

1.3

2.5

2.5

52.3

5380

4700

50

3.4

16

2.4

48.5

3630

2690

4.4

1.4

2.5

2.6

55.7

6210

5260

70

3.4

16

2.5

52.0

4440

3110

4.7

1.4

2.5

2.7

59.2

7200

5870

95

3.4

16

2.7

56.0

5440

3620

5.2

1.5

2.5

2.8

63.2

8420

6550

120

3.4

16

2.8

59.4

6370

4020

5.5

1.6

2.5

3.0

67.0

9580

7190

150

3.4

25

2.9

62.7

7430

4630

5.8

1.6

2.5

3.1

70.3

10830

8030

185

3.4

25

3.0

66.1

8680

5150

6.2

1.7

2.5

3.2

73.9

12290

8720

240

3.4

25

3.1

71.7

10690

5990

6.8

1.8

3.15

3.4

81.2

15620

10790

300

3.4

25

3.3

76.4

12770

7050

7.3

1.9

3.15

3.6

86.1

18030

12240

400

3.4

35

3.5

85.1

16460

8680

8.0

2.0

3.15

3.8

95.0

22350

14350

 

ELECTRICAL DATA

 

 

 

Nom. Cross- Section Area

 

 

Unarmoured Cables

Steel Wire Armoured Cables

 

 

Current Ratings

 

 

D C

Resistance CU / AL

 

 

A C

Resistance CU / AL

 

Short Circuit Rating of Conductor CU / AL

1 sec

 

 

Capaci- tance

 

 

Charging Current

 

Short Circuit Rating of Copper Wire Screen

Per Core 1 sec

Short Circuit Rating of Copper Tape Screen Per Core

1 sec

 

 

Reac- tance

 

 

Induc- tance

 

Ground

 

Duct

 

Air

 

CU

 

AL

 

CU

 

AL

 

CU

 

AL

mm²

µ Ω/m

µ Ω/m

kA

pF/m

mA/m

kA

kA

µΩ/m

nH/m

A

A

A

25

727/1200

927/1538

3.6/2.3

216

0.43

2.6

0.5

123

390

140

115

125

95

145

115

35

524/868

668/1113

5.0/3.2

237

0.47

2.6

0.6

115

370

170

135

150

115

175

140

50

387/641

494/822

6.8/4.4

260

0.52

2.6

0.6

109

350

210

160

180

135

220

170

70

268/443

343/568

9.8/6.3

298

0.60

2.6

0.7

103

330

255

195

215

165

270

210

95

193/320

248/410

13.3/8.5

334

0.67

2.6

0.7

99

310

300

230

255

200

330

250

120

153/253

196/325

17.2/11.0

365

0.73

2.6

0.8

96

310

340

265

290

225

375

295

150

124/206

159/265

21.2/13.5

392

0.78

4.3

0.8

93

300

380

295

330

255

430

330

185

99.1/164

128/211

26.6/17.0

430

0.86

4.3

0.9

90

290

430

335

370

290

490

385

240

75.4/125

98/161

34.9/22.3

476

0.95

4.3

0.9

87

280

490

380

425

335

570

450

300

60.1/100

80/130

43.8/28.0

524

1.05

4.3

1.0

85

270

540

435

470

375

650

510

400

47.0/77.8

64/102

57.3/36.6

580

1.16

5.8

1.1

81

260

590

480

520

420

700

570



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